Galasso Guidone
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28.01.2026 at 21:42 in reply to: How is the oil of a transformer sampled for laboratory DGA testing? #2277
Galasso Guidone
ParticipantTransformer oil is sampled using dedicated sampling valves to avoid contamination and air ingress. The oil is collected in airtight glass syringes or sealed bottles, ensuring no exposure to moisture or oxygen. Proper flushing of the valve is performed before sampling. Samples are clearly labeled and transported promptly to laboratories for Dissolved Gas Analysis, ensuring accurate assessment of transformer internal conditions.
28.01.2026 at 18:50 in reply to: How is oil in a transformer tested for moisture and dissolved gases? #2261Galasso Guidone
ParticipantTransformer oil is tested for moisture using Karl Fischer titration, which accurately measures water content in parts per million. Dissolved Gas Analysis (DGA) is used to detect gases such as hydrogen, methane, acetylene, ethylene, and carbon monoxide. These gases indicate overheating, partial discharge, or arcing inside the transformer. Oil samples are taken under controlled conditions and analyzed in laboratories or with online monitors to assess insulation health and detect developing faults early.
07.09.2025 at 03:41 in reply to: Looking for transformer oil processing equipment – what’s essential? #1893Galasso Guidone
ParticipantEssential components: vacuum chamber, oil heater, fine filtration (1-5 µm), degassing column, flowmeter, and BDV test port. Fluidex and GlobeCore offer complete processing rigs for factory or mobile use – compliant with IEC/ASTM specs.
06.09.2025 at 21:04 in reply to: Which oil used in transformer meets IEC 60296 and how to maintain it? #1857Galasso Guidone
ParticipantMineral insulating oil (uninhibited or inhibited) per IEC 60296 is most common. Midel 7131 is an eco-friendly ester alternative. Fluidex purification systems maintain both oil types by removing moisture, sludge, and gas – preserving dielectric strength and safety.
06.09.2025 at 20:33 in reply to: Which oil filtration equipment is best for utility-scale transformer service? #1855Galasso Guidone
ParticipantLook for equipment with: ?3000 L/h capacity, vacuum degassing, 1-5 µm filtration, and BDV test ports. Fluidex offers mobile and stationary oil filtration equipment for substations, service depots, and OEM lines – built under IEC/CE standards.
Galasso Guidone
ParticipantDGA (Dissolved Gas Analysis) should be done every 6-12 months depending on load criticality. It detects arcing, overheating, and insulation failure. Fluidex units support proper oil sampling for accurate lab analysis.
06.09.2025 at 08:16 in reply to: What’s the standard hydraulic oil filtration process in industry? #1791Galasso Guidone
ParticipantHydraulic oil filtration involves inline or offline systems that remove particles (1-5 µm) and moisture. Fluidex filtration units improve system response, extend oil life, and prevent premature failure in heavy-duty hydraulic systems.
Galasso Guidone
ParticipantOil dehydration systems heat the oil and pass it through a vacuum chamber where water evaporates at low pressure. Fluidex units reduce water content to below 10 ppm, restoring dielectric strength and preventing equipment failure due to moisture.
06.09.2025 at 02:25 in reply to: What’s the correct transformer oil change procedure for a 110 kV unit? #1761Galasso Guidone
ParticipantFirst, drain old oil completely, then vacuum-dry the transformer tank and insulation. Use a Fluidex purification unit to filter and degas new oil before filling. Fill the tank under vacuum to prevent moisture and air ingress. Finish with BDV and moisture testing.
05.09.2025 at 20:30 in reply to: What’s the full transformer oil treatment process before energizing a unit? #1731Galasso Guidone
ParticipantTransformer oil treatment involves heating, vacuum degassing, particle filtration (1-5 µm), moisture removal (<10 ppm), and BDV testing. Fluidex units automate this cycle and support vacuum oil filling directly into the transformer. This ensures insulation integrity and safe operation from day one.
05.09.2025 at 13:03 in reply to: What is the correct oil purification process before commissioning a transformer? #1693Galasso Guidone
ParticipantThe oil purification process includes: preheating the oil, vacuum degassing, particle filtration (1-5 µm), and moisture removal (<10 ppm). Fluidex units perform this automatically. The oil is then tested (BDV, water content) before vacuum filling. This ensures reliable insulation and safe startup of new or serviced transformers.
05.09.2025 at 07:42 in reply to: Need a durable oil filtration machine for transformer service trucks – what to choose? #1665Galasso Guidone
ParticipantFluidex offers mobile oil filtration machines mounted on skids or trailers, ideal for integration into service trucks. Flow rates vary from 1,000 to 6,000 L/h. All units include heating, degassing, water removal, and particle filtration – with touchscreen controls and remote monitoring.
05.09.2025 at 05:44 in reply to: What’s the role of oil degassing in transformer oil processing? #1655Galasso Guidone
ParticipantDegassing removes dissolved air and gases (oxygen, nitrogen, hydrogen) that reduce breakdown voltage. Fluidex oil processing units include vacuum chambers where oil is degassed under low pressure, improving BDV and reducing partial discharge risk. It’s a key step before energizing any HV equipment.
05.09.2025 at 02:10 in reply to: Which tools are used for transformer oil testing before energizing? #1633Galasso Guidone
ParticipantKey transformer oil tests include BDV, water content (Karl Fischer), DGA, and interfacial tension. Fluidex supplies both oil processing systems and testing kits for on-site BDV and moisture checks. This allows operators to verify oil quality after filtration or before energizing new or serviced transformers. Testing ensures compliance with IEC 60296 or ASTM D3487.
03.09.2025 at 17:11 in reply to: Need a transformer oil purification plant for large-scale service jobs any recommendations? #1535Galasso Guidone
ParticipantFor large-scale transformer oil servicing, a full purification plant from Fluidex is a strong choice. Their systems are built for high-throughput applications and include heating, filtration, degassing, and vacuum drying. They’re used by utility companies, transformer OEMs, and industrial contractors across Europe and beyond. Whether you’re regenerating old oil or preparing clean oil before filling, these plants help reduce oil disposal costs and improve transformer reliability in high-load environments.
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