Categories : Magnetic Milling
FLD 100M Magnetic Mill
The FLD 100M magnetic mill, equipped with ferromagnetic elements, is designed to enhance the efficiency of physical and chemical processes. The processes conducted in the FLD 100M can be classified depending on their outcomes and include the following:
1) Mixing of liquids and gases; 2) mixing of bulk solid materials; 3) dry grinding of solids; 4) grinding of solids within liquid dispersion media; 5) surface activation of solid particles; 6) facilitating chemical reactions, and altering the physical and chemical properties of processed substances (for example, oil feedstock modification).This classification, however, is largely conceptual, since all or most of these processes often occur simultaneously within the mill.
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Description
The FLD 100M magnetic mill, equipped with ferromagnetic elements, is designed to enhance the efficiency of physical and chemical processes. The processes conducted in the FLD 100M can be classified depending on their outcomes and include the following:
1) Mixing of liquids and gases;
2) mixing of bulk solid materials;
3) dry grinding of solids;
4) grinding of solids within liquid dispersion media;
5) surface activation of solid particles;
6) facilitating chemical reactions, and altering the physical and chemical properties of processed substances (for example, oil feedstock modification).
This classification, however, is largely conceptual, since all or most of these processes often occur simultaneously within the mill.
The operating chamber of the FLD 100M mill is designed to create conditions that significantly impact the processing of materials. These include:
- Rotating external magnetic field;
- repeated interactions between ferromagnetic particles, the chamber walls, and the processed medium;
- generation of acoustic shockwaves;
- occurrence of cavitation phenomena, and
- localized electrolysis effects.
The simultaneous effect of these factors within the chamber boosts the speed of most physical and chemical processes by two to three orders of magnitude, greatly enhancing the overall efficiency of the process line.
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Specification
No. Parameter
Value
1 Max capacity, gpm (m3/h) – liguid processing
– suspension production
52 (12)
22 (5)
2 Operating pressure, psi (MPa), max: 36 (0.25)
3 Working zone diameter, in (mm) 3.5 (90)
4 Magnetic induction in working zone at 60 (50) Hz, Т 0.11 (0.15)
5 Power supply AC network
6 Frequency, Hz 60 (50)
7 Voltage, V Customizable
8 Rotation of magnetic field in working zone, rpm 3,000
9 Power consumption, kW 4.5
10 Dimensions, in (mm) 47×35×63 (1,200×900×1,610)
11 Weight, lbs (kg) 1,146 (520)
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Advantages
The FLD 100M magnetic mill combines several functions in a single process, including grinding, mixing, and activation of processed materials. It ensures ultrafine grinding, which improves the final product uniformity. The machine intensifies processes, shortening exposure times to just a few seconds. Its advantages include energy efficiency, less power consumption, and lower operating costs. The machine also improves the use of feedstock, reducing waste and increasing efficiency. Furthermore, it is very easy to integrate into the available processing lines without significant modifications.
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Application
The FLD 100M magnetic mill can be used for electromechanical activation of used and residual oil to increase the yield of light fractions, reduce the content of sulfur- and nitrogen-containing compounds, and prevent the formation of asphalt-resin-paraffin deposits. The unit can also be used for continuous production of bitumen emulsions, recycling of old asphalt concrete (separation of bitumen and mineral materials for reuse), etc.
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Configurator
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